Safe Welding Habitat Services

Fairtex Nigeria Ltd owns safe welding habitat systems ready for deployment for safe hot work on production facilities to protect people working in hazardous environments including offshore and onshore oil and gas production facilities, chemical processing plants, refineries, utilities, marine and water treatment.

Introduction


Welding Habitat System is designed to allow naked flame or hot work activity such as welding, grinding, cutting, to be carried out without the need for a plant/production shutdown.

Main Objectives


Pressurization – Breathable air is constantly supplied into the Welding Habitat System to prevent the ingress of explosive gases or vapors which are often present at offshore platform / oil and gas plants.

Containment – Welding Habitat System enclosure is arrange to prevent welding slag and welding/grinding sparks from escaping to the possible explosive environment.

Standard Practice


Welding Habitat Systems are often associated with the offshore oil and gas industry because there is likely the presence of explosive gases or vapors.
The expansion of safety awareness leads the usage of Welding Habitat System to onshore oil and gas industry, power plants and any work plant where flammable/explosive gases or vapors is very likely to present.

Site Survey


Fairtex Nigeria Ltd in preparation of habitat deployment, will conduct a site survey for your project to develop a detailed understanding of the scope and its associated risks and controls. This enables our team to add real value by proactively formulating the best approach to any specific application, ensuring our solution keeps the work force safe under normal operating and production conditions.

We offer two levels of site survey:

Basic


  • Basic specification of project requirements

  • Habitat requirements

  • Manpower requirements

  • Step by step description of how to carry out works

  • General design information

  • Ventilation and power supply requirements

  • Basic lighting, fire protection, escape route requirements

  • Generic habitat 3D model drawings based on information provided

  • Generic scaffold requirements

  • Relevant QMS documentation



Detailed


  • Full project site survey

  • Habitat survey

  • HSE requirements

  • Manpower requirements

  • Specific outputs from meetings with operations, scaffolding team and other stakeholders on site

  • Exact requirements for power, escape routes, fire protection
    Escape plans (where required)

  • Scaffold plans and drawings

  • A detailed communications plan



Safe Welding Habitat Services

Custom Engineered Skid Package Mounted Modular Process System


Fairtex group manufacturing remains strong and committed to meeting your current and future needs. With over 20 years of experience for custom Engineered Skid Mounted Modular Process Systems. Fairtex Group is a leader in Process Engineering, design and processing equipment, and we partner with OEM around the world for various equipment package for better services delivery. Our scope cover Process Engineering & Design

Fairtex group have engineers for custom design and manufacture modular systems that will not only satisfy your project requirements, but are specially designed to provide you years of trouble-free operation. Our accomplishments are many and our projects have been both local and international. Our team takes great pride in our reputation for manufacturing a wide range of processing equipment which are consistently superior in quality, performance, and reliability.

Fairtex Group engineering team will use design software tools like PDMS, AutoCAD, AutoPlant, InTools, Pipesim, Flaresim, Flarenet, Ceaser II, SKM Power Tools, Rebis, Instru calc, Smart Plant & Smart Sketch, COADE (Tank), amongst others.

What we do basically are:

  • Conceptual design / feasibility studies

  • Basic engineering design

  • Front end engineering design

  • Detail engineering design

  • Drafting and as-built drawings including 3D

  • Project management and engineering consultancy services


Project Managment


Fairtex group design and direct the production of your process systems, no matter how complex your project. Each project is assigned a dedicated Project Management Group consisting of a Project Manager, Project Engineer, and Design Team to manage each project from start to finish.

The Project Manager (PM) oversees all aspects of your project’s needs, serving as your single point of contact. Your Project Engineer (PE) acts as the liaison between the PM and the technical facets of your project. Our Design Team works with precision to create “engineered-to-order” packages, fulfilling all necessary specifications that will meet or exceed your requirements.

Fairtex group pproject Management team work to transform your vision into reality, guaranteeing proper certification, quality performance, and installation for use anywhere around the world.

Engineering Design


Fairtex group designs modular liquid and gas process systems, fully optimized, integrable, and Engineered-to-Order, delivered to you ready to “plug into” your process flow at your plant.

Fairtex group use the latest AutoCAD 3D software, one of the world’s leading automation design tools, to generate models of each system package. These models facilitate more in-depth solution planning and execution, improve project management capabilities, minimize equipment interferences, while maximizing safety.

Process Simulation


Fairtex group utilizes process simulation software for conceptual design, optimizing, and performance modelling of it his pproposed solutions to customer requirements. we partner with process automation company for process simulation

Automation


Fairtex group knows the proper integration of automation and controls with packaged mechanical equipment is important to you and the success of your plant. From microprocessors monitoring and controlling the simplest functions to integrating PLC control functions into remote systems – including supplied equipment, understands the process requirements to design and supply the best controls for the project.

We are providing good & on time services to our valuable clients.