Offshore/Onshore Construction & Installation Division

Fairtex own and operate an extensive fleet of high-pressure and ultra-high-pressure jetting/retro jetting equipment. The HP units have operating pressures of up to 20,000 psi and the UHP jetting units can operate pressures up to 40,000 offer offshore containerized options, our equipment can be operating in Zone 1 and Zone 2 Hazardous Areas.

Typical Jetting Applications:

• Tanks and vessels


• Drainage systems


• Effluent systems


• Columns and towers


• Condensers


• Economisers


• Tube bundles


• Pipework

Fairtex Group provides boiler services to the oil and gas, refinery, petrochemical, power plant, pharmaceuticals, chemicals, food & beverages, breweries, iron & steel, etc. We offer O&M (Operation & Maintenance) services for all industrial utility equipment, whether mechanical or electrical. Our operators and technicians are experienced, skilled, and, most importantly, dedicated.

Our boiler installation and maintenance services encompass commissioning and start-up assistance, refurbishment and upgrades of existing boilers, retrofitting and revamping of existing boilers, installation of control and safety electronic systems, burner management systems, repairs and replacement of pressure parts, delivery and installation of original spare parts, quick repairs, preventive maintenance contracts, and training.

Boiler Repairing Service, Installation Services & Startup

Some of the repair services we offer include:

• Piping, venting, insulating, and installing a new boiler pump


• Electrical wiring to the existing electrical panel


• Replacing all controls and performing start-up


• Refractory repair


• Hydrostatic testing


• Casing repair


• Tube cleaning


• Boiler rebuilding and retubing


• Boiler controls/safety checks


• Replacement of the heat exchanger


• Calibration of temperature and controls inside the boiler


• Replacement of motorized valves or zone valves


• Inspection of leakages, parts, and breakdowns


• Replacement of fire and water tubes


• Weld repairs


• Repair of flow passages, vessel sections, tube sheets, and pipe heads

Boiler Maintenance Services

Regular maintenance of boilers is critical in preventing unnecessary repairs. Our 24-point maintenance checklist includes:

• Inspecting heat exchangers and burners


• Checking the water pressure relief valve, expansion tank, and piping


• Examining the vent connector and venting system


• Cleaning both the interior and exterior of the boiler


• Checking for elevated carbon monoxide levels


• Final testing and checkup to ensure the machine is running smoothly


• Isolating the system


• Chemical service


• Hydro jetting and vacuuming services


• Nitrogen purging


• Cold cutting using a hazard-free hydro cutting method


• Inspections


• Mechanical maintenance and repair


• Welding, cutting, and fabrication of boiler tubes

Fairtex provides highly-qualified technicians and engineers specialized in expansion joints.

Supervision of Expansion Joint Package

Fairtex through his OEM provides qualified and trained Engineers for assembly and erection process of our Expansion Joints. We offer starting assembly and periodical inspections that guarantee the correct procedures for installation and erection of the Expansion Joint package.

Installation Package

Fairtex provides site installation for Expansion Joint package to our customers’ site ducts or equipments. We carry out site survey and pre-construction activities before the installation package.

Fairtex is a pioneer in using Bundle Pullers for insertion and extraction of heat exchanger bundles for offshore/onshore in Nigeria. The use of these equipment will enhance safety and also saves time.

Fairtex is able to provide a complete, 'blinds to blinds' service for the cleaning of Heat Exchangers (Tube Bundles). We achieve this by owning all the necessary equipment for cleaning; Bundle Lifters, Bundle Pullers, and a wide range of high and ultra high-pressure automated water jetting equipment, combined with our skilled technicians and operators.

By employing the latest technology and equipment with a genuinely multi-skilled workforce we ensure optimal performance and productivity, whilst maintaining a safety record that sets us apart from others in the industry.

Our Heat Exchanger services cover:

• Tube Bundle Extractors


• Tube Bundle Lifters


• Hydro-Jetting Services


• Pad & In-Situ Tube Cleaning


• On-line Chemical Cleaning & Decontamination


• Pad & In-Situ Tube Cleaning

Fairtex provides full operation and maintenance of water and wastewater treatment plants, whether we supply or built by our OEM. We provide a complete solution for Operation & Maintenance. as part of the operation and maintenance activities, comprehensive site inspection and maintenance operations.

We provide the following services;

• Management of treatment processes, 24 hours a day, 365 days a year, with on-call services.
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• Analytical monitoring throughout the treatment stages, up to delivery of the treated water to customers.
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• Calculate chemical mixtures and usage levels.
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• We take preventive and corrective maintenance (repair) of facilities and electromechanical equipment, instruments and control-command systems, to renewal of assets.
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• Integrated staff management and application of social responsibility rules
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• Drafting of customized customer reports (daily, weekly, monthly, and annually)
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• Consultancy and engineering

Fairtex Group provide general maintenance services to client in the oil and gas facilities. Fairtex group construction team have extensive experience in general maintenance services projects for oil and gas facilities, power generation and others. Our activities covering the following:

• Flange Management And Torquing Services


• Insulation Services


• Composite Wrap Services And Corrosion Control System


• Corrosion Control Services / Passive Fire Protection


• Vessels And Tube Cleaning & Inspection Services


• HVAC Services


• Scaffolding Services


• Safe Welding Habitat Services


• Valve Testing, Inspection & Maintenance Services


• High-Pressure Water Jetting Cleaning


• Industrial Cleaning Services


• Field Machining & Cold Cutting Services


• Leak Repair, Sealing & Clamping Services


• Hot Tapping and Line Stop Installation


• Pipe Freezing Services

Fairtex Group provides complete turnkey industrial bolting services and technical support for ensuring leak‐free start‐up of critical assemblies such as pipe flanges, turbines, reactors, vessel manways, compressors, and heat exchangers. Our experienced technicians and industrial bolting engineers get projects completed quickly and efficiently. We utilize continuous-turning high-speed pneumatic torque wrenches, which are up to 20 times faster than traditional tools.

Our Services Covers:

• Bolt Torquing


• Stud Tensioning


• Nut Splitting


• Ultrasonic Bolt Measuring

Bolt Torquing Services

Fairtex Group's Bolt Torquing services provide a simple and safe method for ensuring controlled tightening and loosening of bolts. A wide range of light, compact, safe and easy-to-use hydraulic, pneumatic, electric and battery powered torque tools are available.

Stud Tensioning Services

Fairtex Group Stud Tensioning service is an accurate method of tightening threaded fasteners and subsequently inducing load through advanced hydraulic technology, all without directly turning the nut thereby avoiding frictional losses. Stud tensioning ensures that the gaskets are compressed as required by the manufacturer in order to achieve optimum joint integrity. Our team of experienced and trained technicians ensure any tensioning job is done efficiently, safely and to the industry’s highest standards..

Nut Splitting Services

Fairtex Group provides Nut splitting services for corroded, eroded or seized nuts which regular torque tools cannot loosen. We do not use hazardous procedures like grinding, sawing and flame cutting, rather we use our specialized nut splitting techniques to address galled, stripped or stubborn nuts and bolts causing delays during critical times. We provide a full-line of safe, spark-free hydraulic nut splitting tools and services. Our technicians can split nuts ranging from 32mm to 100mm in size in a safe manner.

Fairtex Group is a specialist in the cleaning of ballast compartments. Our cleaning services covers the cleaning of double bottom ballast tanks and ballast compartments, covering the following services:

• Pump-down of the water from compartments


• Pump-down of the residues of petroleum products


• Washing of the tank or hold for several hours according to a closed-circle principle


• Degassing of the fuel tank


• Cleaning of the tank from the inside with clean water


• Removal of the traces of residual propellants by hand and wiping the surfaces of the tank from the inside

Our expertise in anti-corrosion and industrial coating technologies has enabled us to secure many prestigious and demanding painting contracts. Fairtex offers management solution for pre-survey work, through life-coatings specification, grit blasting and water blasting for surface preparation and high quality coating systems. We are able to provide anti-corrosion services and inspection for protecting equipment and facilities from corrosion and prolong the useful life of industrial assets for the oil & gas, petrochemical, refinery and other industrial applications. Our anti-corrosion services covers the following

• Coatings


• Hydro-Blasting


• Thermal Spray Application


• Epoxy Syntactic Foam


• Epoxy Syntactic Foam


• Blasting

Passive Fire Protection

Fairtex supply and install passive fire protection system to the oil and gas industry for both offshore and onshore platforms including refineries, petrochemical and other industries. Fire is an ever-present danger at offshore locations. Oil and fuels burn fiercely, making it necessary to provide offshore facilities with fire protection of the very highest quality. Fairtex supplies first-class fire-protection systems together with passive fire-resistant materials for use in a offshore and onshore platforms, including steel constructions, buildings, piping and cables. Our Passive Fire Protection Capabilities

• Install both epoxy and cementitious passive fire protection within the hydrocarbon market


• Install passive fire protection within the cellulosic market


• Install precision grouting; both epoxy and cementitious product


• Installation of thermal insulation, epoxy cable coating and joint seals


• Protective coatings for anti-corrosion treatment of steel structures, equipment and piping


• Wet sprayed linings, including elastomeric polyurethane, polyuria, polyester and epoxy


• Wet sprayed epoxy, polyuria and urethane pipeline coatings


• Installation of passive fire protection within the cellulosic market


• Installation of insulation employing the latest in insulation product technology

Fairtex Group has a wealth of knowledge and expertise and has built a reputation as one of Nigeria's leading industrial insulation and cladding contractors, providing both thermal and acoustic insulation for both project work and long-term maintenance in various industries.

Fairtex Group has partnered with Sealumet Group, a manufacturer of insulation materials in Australia, to appoint Fairtex Nigeria Ltd as their partner in Nigeria for the supply of insulation materials to the oil and gas, industrial, commercial, and marine industries in Nigeria and West Africa.

We provide end-to-end services for insulation materials, including consultancy for specification reviews and recommendations, thermal insulation material recommendations and approval with project owners, as well as material quantification (i.e., MTO finalization). We supply materials from our OEM manufacturing facility according to project specifications, inclusive of the necessary delivery, inspection, and quality assurance.

Our insulation and cladding services encompass:

• Jacketing and Cladding


• Corrosion Under Insulation (CUI)


• Thermal and Acoustic Insulation


• Supply of insulation materials and ancillaries.

We Undertakes long term maintenance and modification agreements supporting both offshore and onshore facilities. Fairtex is an experienced provider of maintenance and modification services to the oil and gas industry, where we effectively combine our engineering, construction and operation capabilities. We aim to pioneer new ways of working through integrated operations, whereby different geographical locations and successive project phases are managed by highly experienced personnel. The personnel are supported by advanced software systems and tailored work processes. The company holds comprehensive knowledge in enhancing oil and gas production, improving technical integrity, HSE achievements and maintenance efficiency. Our Construction Modification & Maintenance main market areas are:

• Process facilities, topsides and onshore maintenance


• Modifications of production flow line


• Maintenance and modifications of process equipment


• Production, processing and flow-assurance


• Construction & modification of compression station


• Meter station / Piping and facility fabrication and modification


• Maintenance and modifications of Pipelines, risers and structures


• Fabrication and installation of process facilities and structures offshore and onshore

We also fabricate and install structural steel structure for offshore and onshore of client facilities, such as:

• Handrails


• Pipe Racks


• Skids


• Riser Clamps


• Decking


• Process Modules


• Manifolds/Modules


• Decks Extension


• Decking Reinforcement & Support Steelwork


• Conductor Guide Frame & Clamps


• Construction onshore process equipment


• Expansion and upgrading of existing facilities

Fairtex Group has developed a clear and structured approach to Valve Management pulling together all of worldwide experience from both our In House and External. Our approach to Valve Management allows us to conduct a criticality study as a stand-alone piece of work or as part of a wider approach to all of your valve needs.

On-line and Valve Maintenance

Fairtex group is expert in complete solution for any valve problem, and specialized in repair and overhauling of MSSV, HP & LP Bypass, Manual Valves, Control Valves, Motor Operated Valves, Safety relief and pilot valves, etc.

Our Valve Management Services Includes:

• Commissioning Support and Assistance


• Offshore repair and recertification


• Onshore shutdown and maintenance support


• Maintenance strategy development


• Technical Support


• Valve Stock Management


• Valve Procurement

Valve Testing, Servicing & Recertification

Fairtex Group provide PRV in-situ testing includes Hydraulics Assisted Lifting, Pop-Test, Live-Float, servicing and overhauling according to API and ASME Standard. Our capability not restricted to onshore testing and servicing but expand to offshore to provide mobile service and able to serve clients worldwide. Our Service Includes:

• Pressure Relief Valve Setting and Testing; Overhaul, Hydro-Setting and Live Testing


• Pressure Relief Valve Inspection/ Recertification for Marine and Offshore Industries, On-site Pop-Test, Inspection, Calibration Overhaul.


• Specialist Support for Plant Commissioning and Startup


• Hydraulics Assist Valve Testing / Trevi-Test / Electronics Valve Test (EVT) / Teson Valve Testing


• Control Valve Troubleshooting, Testing and Calibration


• Manual Valve Recondition and Testing


• Spare parts Supply and Assistance for Valves.

In-line Valve Repairs

Our line of portable valve machines is used for the grinding and lapping of sealing faces in gate valves, globe valves, check valves and more. With our machines we can produce absolutely flat sealing surfaces and we can service valve seats from 1" to 36" in diameter. When lapping alone isn't sufficient we also have the capability to machine the damaged seats beforehand. Our Services include:

• Lapping Seats


• Machining Seats


• Re-Facing Valve Body Flanges


• Bolt Torquing

Online Safety Valve Testing

Fairtex Group owns the technology of online safety valve testing device. It is designed to test Relief Valves online. Online Testing of Safety & Relief Valves during plant operation is carried out at any location. Carrying out the test helps in increasing accuracy, reducing downtime, as well as avoiding emergency shutdown solely for mandatory testing. Our Activities Covers:

• On-Line Valve Greasing


• On-Line Valve Sealing


• Uni-Test On-Line Safety Valve Testing


• On-line flushing, lubricating, and sealing service.


• Plant Turnaround


• Plant Emergency Shutdown/Breakdown


• Annual Servicing Contract


• In-Situ Valve Repairs


• Removal and Installation of Valves


• Fabrication of Spares by reverse Engineering technology


• Testing and Certification of New Valves


• Onsite Flange Facing, Boring and Pipe Cutting and Bevelling.

Fairtex group possesses all the skills necessary to provide bespoke maintenance services.

• Fairtex group provide routine maintenance on production plants and utilities as part of GMC (General Maintenance Contract) and FMC (Fabric Maintenance Contract)


• Maintenance on offshore cranes


• Major maintenance shutdowns (shutdowns and turnarounds)

Pump, Valve and Actuator Overhaul / Repair Services

Fairtex Group team of service engineers and specialist are proficiently skilled in Pump, Valve and Actuator overhaul or repair in accordance to proper handling, servicing, and quality test procedures. Our engineers are trained to service valves and remote-control system. All our inspections and repair processes are well documented and test reports are generated. We respect all clients and treat every job with integrity.

• Receive valves/ actuators from client.


• Inspect all received valves for physical damage


• Strip valves / actuators down and layout all stepped equipment to carry out inspection with clients.


• Decide and log for each valve / actuator / equipment the decided repair procedure after discussion with clients.


• Welding and build up through welding


• Metal coating / Metal Spray.


• Replace all accessories, fittings, O rings with new ones.


• Blasting and Painting works.


• Reinstall back equipment with new liners, sleeves etc.


• Final assembled product must be subjected to necessary test. Example of test are Non-Destructive Test, Positive Material Identification, Hydro Test, Function Test, Pressure Test


• Electrical & Instrumentation control Services


• Integrated Control & Safety Systems (ICSS) Services


• Process and control system automation (DCS, ICSS, SIS, PAS, PLC, SCADA)


• Emergency Shutdown (ESD)


• Fire and Gas Detection and Control (FGS)

Fairtex Group provide Boiler services to the oil and gas, Refinery, petrochemical, power plant, Pharmaceuticals, Chemicals, Food & Beverages, Breweries and Iron & Steel, etc. We offer O & M services for all the industrial utility equipment – mechanical or electrical. Our operators & technicians are experienced, skilled & most importantly dedicated. Our boiler installation and maintenance services cover commissioning and start up assistance, refurbishment and upgrade of existing boilers, retrofitting and revamping existing boilers, installation of control and safety electronic systems, burner management systems, repairs and replacement of pressure parts, delivery and installation of original spare parts, quick repair, preventive maintenance contracts and training.

Boiler Repairing Services, Installation Service & Start-up

The following are our services:

• Piping, venting, insulating, installing a new boiler pump


• Electrical wiring to the existing electrical panel, replacing all controls, performing start up


• Refractory Repair


• Hydrostatic Testing


• Casing Repair


• Tube Cleaning


• Boiler Rebuilding and Retubing


• Boiler Controls/Safety Checks


• Replacement of the heat exchanger


• Calibrate the temperature and controls inside the boiler


• Replacement of the motorized valves or the zones valves


• Inspection of the leakages, parts, and breakdowns


• Replacement of fire and water tubes


• Weld repairs


• Repair flow passage, vessel section, tube sheet, pipe head

Boiler Maintenance Services

Regular maintenance on boiler is critical in preventing unnecessary repairs. Our 24-point maintenance checklist includes:

• Inspect heat exchanger and burners


• Check water pressure relief valve, expansion tank, and piping


• Examine vent connector and venting system


• Clean both interior and exterior of boiler


• Check for elevated carbon monoxide levels


• Final test and checkup to ensure machine is running smoothly

Fairtex Group provide innovative leak repair services for sealing of pipe, valve, tank, and vessel leakages, Our expert team are available to assess the damages and find the most practical and cost-effective repair solution for your system. We offer a wide range of services to suit your leak repair needs for pipes, tanks, vessels, and valves.When you choose Fairtex Group team for your leak repair needs, we assess the damage to find the most practical and cost-effective repair solution for your system. Our Leak Repair Services Covers:

• Composite wraps


• Pipe Repair Clamps and Full Enclosure


• Drill & Tap Valve Leak Repair

Composite Wrap Leak Repair

Fairtex Group offer a wide range of composite wrapping & repair services designed to extend asset life by providing reactive, adaptable and cost-efficient leak repairs to a variety of steel structures in both offshore and onshore environments. Our composite wrap services help repair and seal leaks without the need for shutdowns and service interruption. We utilize only the highest quality composite wrap materials such as Carbon fiber epoxy composite wraps, Fiberglass epoxy composite wraps to provide durable, long-lasting repair

Pipe Repair Clamps and Full Enclosure

Fairtex Group provide pipe repair through the use of clamps and full enclosures to seal pin-hole leaks and cracks and reinforce damaged areas on pipes, tanks, and vessels. Our clamps and enclosures repair methods, typically utilize elastomers compressed against external pipe walls to provide a high-quality seal against leaks.