Pipe Spool Replacement

Fairtex Group provide pipe spool fabrication and replacement to the Oil & Gas sector, involving Onshore, Offshore, Petrochemical and Floating Production.

As part of the Fairtex Group has a multi-disciplined team of experienced Project Managers, Engineers, Surveyors, Designers and Construction Teams, who have established a substantial portfolio of clients with a reputation for innovative and cost-effective solutions.

Our spools fabrication and replacement cover the following flow line

• Crude flowline


• Flare line


• Gas Lift flowline


• Chemical Injection line


• Air flowline


• Hydraulic flowline


• Water flowline

• Detailed Engineering verification and update.


• Procurement of Materials


• Welding procedure and welders' qualification activities


• Blasting and painting procedure qualification activities prior to application.


• Shop Prefabrication


• Pre-Mobilization preparations.


• JRA review and PTW preparation.


• Loadout of prefabricated spools, equipment and consumables to Site.


• Mobilization of personnel to Site.


• Site work: these activities include but not limited to the following


• Installation of welding habitats


• Scaffolding activities


• Decommissioning activities


• Construction / Installation of new flow Lines including surface and buried/underground piping spools with their bends


• Installation of all the items on the lines: Choke valve, SDVs, ESDVs, Ball valves, Check valves, DBB valves, Globe valves
• Pressure Gauges, etc


• Grating modification activities


• Fabrication / Installation of all pipe supports. – refer to GA and ISO drawings


• Non-Destructive Testing on the new flow line and the ancillary piping spools.


• Pickling and passivation on the new 6” DSS flow line welds.


• Pressure Testing of the new flow line and ancillary piping spools.


• All site repair blasting and painting activities on all carbon steel materials


• Hook up of the newly constructed flow lines


• Pre-commissioning, Commissioning and leak test activities using nitrogen gases.


• Demobilization of CONTRACTOR equipment, materials, personnel etc from site


• As-Built documentation